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帶你了解冷再生機的使用方法
在道路養護與改造工程中,冷再生機因其、經濟的特點,已成為處理舊路面材料的設備。為確保施工質量與效率,必須嚴格按照規范流程操作,下面將詳細說明使用冷再生機的具體方法。
In road maintenance and renovation projects, cold recycling machines have become the preferred equipment for processing old pavement materials due to their high efficiency, energy saving, environmental protection, and economic characteristics. To ensure construction quality and efficiency, it is necessary to strictly follow the standardized procedures. The specific methods of using cold regeneration technology will be explained in detail below.
施工前的準備工作關重要,要對作業路段進行細致的勘察。技術人員需要準確評估道路損壞程度,仔細檢查基層結構狀況,并確認地下管線分布位置。針對基層存在嚴重病害的路段,如出現大面積坑槽或松散現象,必須預先制定專項處理方案。同時要根據道路實際尺寸和工期要求,科學規劃設備行進路線和工作區域,避免出現重復施工或遺漏作業的情況。
The preparation work before construction is crucial, and the first step is to conduct a comprehensive and detailed survey of the work section. Technicians need to accurately assess the extent of road damage, carefully inspect the condition of the underlying structure, and confirm the distribution of underground pipelines. For road sections with serious diseases at the grassroots level, if there are large areas of potholes or looseness, a special treatment plan must be formulated in advance. At the same time, it is necessary to scientifically plan the equipment travel route and work area according to the actual size of the road and the requirements of the construction period, in order to avoid repeated construction or missed operations.
設備檢查環節需要關注機械部件的運行狀態。操作人員應當仔細檢查發動機各項油液是否充足,查看傳動皮帶松緊度是否合適,確認液壓系統管路連接牢固無泄漏。特別要注意檢查轉子刀具的磨損情況,磨損嚴重的刀具必須立即更換。電氣系統方面,要確保所有線路完好無損,各類儀表指示燈工作正常。設備調試時需進行空載試運行,調整轉子轉速和噴灑系統參數,確保其符合施工技術要求。
The equipment inspection process needs to focus on the operational status of mechanical components. The operator should carefully check whether the engine's various fluids are sufficient, check whether the tightness of the transmission belt is appropriate, and confirm that the hydraulic system pipeline connections are firm and leak free. Special attention should be paid to checking the wear of the rotor cutting tools, and tools with severe wear must be replaced immediately. In terms of electrical system, it is necessary to ensure that all circuits are intact and all instrument indicators are working properly. During equipment debugging, it is necessary to conduct a no-load trial run, adjust the rotor speed and spray system parameters to ensure that they meet the construction technical requirements.
材料準備工作同樣不可忽視,必須根據設計要求準備足量的乳化瀝青、水泥等添加劑。所有材料都要經過嚴格的質量檢測,確保各項指標符合標準規范。同時要對回收的舊料進行級配分析和含水量測試,為后續的配合比設計提供準確依據。
Material preparation work cannot be ignored, and sufficient amounts of emulsified asphalt, cement and other additives must be prepared according to design requirements. All materials must undergo strict quality testing to ensure that all indicators meet the standard specifications. At the same time, grading analysis and moisture content testing should be conducted on the recycled old materials to provide accurate basis for subsequent mix design.
施工作業過程中,要將冷再生機準確就位。操作人員需要調整設備位置,使轉子中心線與道路中心線完全對齊,并通過支腿調平設備。參數設置方面,要根據路面材料硬度合理確定轉子轉速,通常控制在3-6米/分鐘的行進速度較為適宜。拌和深度必須嚴格按照設計要求控制,確保舊料與添加劑充分混合又不損傷路基。添加劑噴灑系統要保持穩定運行,確保按比例均勻噴灑。
During the construction process, the first step is to accurately position the cold recycling machine. The operator needs to adjust the position of the equipment to align the rotor centerline completely with the road centerline, and level the equipment with the support legs. In terms of parameter settings, the rotor speed should be reasonably determined based on the hardness of the road surface material, usually controlled at a suitable travel speed of 3-6 meters per minute. The mixing depth must be strictly controlled according to the design requirements to ensure that the old materials and additives are fully mixed without damaging the roadbed. The additive spraying system should maintain stable operation to ensure even and proportional spraying.
實際操作時,要先啟動轉子達到設定轉速,再緩慢推進設備。作業過程中要持續監控發動機轉速、液壓壓力等關鍵參數,同時觀察混合料的均勻程度。完成拌和后要及時進行攤鋪壓實作業,采用先輕后重的碾壓方式,確保路面達到設計要求的平整度和密實度。
In actual operation, the rotor should be started first to reach the set speed, and then the equipment should be slowly advanced. During the homework process, it is necessary to continuously monitor key parameters such as engine speed and hydraulic pressure, while observing the uniformity of the mixture. After completing the mixing, timely paving and compaction operations should be carried out, using a light to heavy rolling method to ensure that the road surface meets the design requirements for smoothness and compactness.
施工結束后的維護工作同樣重要。要徹底清洗設備各部件,特別是轉子和噴灑系統。完成清洗后要對所有潤滑點加注潤滑油,檢查緊固件狀態。質量檢測環節需要使用儀器測量路面壓實度和平整度,發現問題要及時處理。要清理施工現場,修復受損的附屬設施,確保道路恢復正常使用。
The maintenance work after the completion of construction is equally important. Firstly, it is necessary to thoroughly clean all components of the equipment, especially the rotor and spray system. After cleaning, add lubricating oil to all lubrication points and check the status of fasteners. The quality inspection process requires the use of professional instruments to measure the compaction and flatness of the road surface, and any problems found should be dealt with in a timely manner. Finally, it is necessary to clean up the construction site, repair damaged ancillary facilities, and ensure that the road is restored to normal use.
通過規范化的操作流程和細致的維護保養,不僅能保證施工質量,還能顯著延長設備使用壽命。如需了解更詳細的故障排查方法或特殊工況下的操作技巧,歡迎隨時咨詢技術人員。
Through standardized operating procedures and meticulous maintenance, not only can construction quality be guaranteed, but the service life of equipment can also be significantly extended. If you need more detailed troubleshooting methods or operating skills under special working conditions, please feel free to consult professional technicians at any time.
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